The Sturdy Champion of Commercial Roofs: Understanding the Built-Up Roof System

What is a Built-up roof

In the landscape of commercial roofing, the built-up roof (BUR) system stands as a paragon of durability and reliability. This article delves deep into the world of BUR systems, unravelling the layers of protection they offer to commercial buildings. If you’re grappling with decisions on roofing solutions or simply curious about what makes BURs a steadfast option, this read is tailored for you.

What is a Built-Up Roof (BUR) System?

built-up roof, a stalwart in the realm of roofing systems, is an amalgamation of multiple layers of roofing material, melding the resilience of bitumen and ply sheets with a protective top layer of gravel or a smooth finish. This type of roofing system is celebrated for its multi-layered composition, enhancing its durability and protective capabilities. Key to its assembly is asphalt, serving as a vital adhesive that binds these layers, forming a robust roofing membrane. This intricate layering, often applied over an existing roof, fortifies the structure with a waterproof barrier, making asphalt roofing a reliable choice for those seeking a blend of tradition and efficiency in their multiple layers of roofing.

Built-Up Roofing: A Blend of Durability and Cost-Effectiveness

In the world of commercial roofing, the built-up roof system stands out for its exceptional durability and cost-efficiency. Renowned for enduring harsh weather and resisting leaks, these roofs are a testament to resilience, making them a sought-after choice for those installing a built-up roof. While the initial outlay for a BUR may be substantial, its extended lifespan and minimal maintenance requirements offer long-term economic benefits. This type of roofing installation, primarily used to protect the roof from various environmental challenges, effectively balances the upfront costs against the longevity and fewer problems typically associated with built-up roofing, marking it as a prudent investment for commercial structures.

Built-Up Roofing Installation

In installing a built-up roof, hot asphalt has traditionally been the go-to adhesive, lauded for its ability to forge a seamless and durable bond between layers, thus enhancing the roof’s overall integrity. However, modern advancements have introduced alternatives like cold adhesives, favoured by roofing manufacturers for being less odorous and more eco-friendly without sacrificing the strength of the roofing. These newer methods, often used in modified bitumen roofs, offer a solution to some problems associated with traditional built-up roofing, providing valuable information for those seeking durable and innovative roofing options.

Built-Up Roof Systems: Layered Protection and Durability

The essence of a built-up roof system’s effectiveness and uniqueness is its strategic layering, where each bitumen layer is meticulously alternated with reinforcing materials, culminating in a robust shield against environmental adversities. This structure not only addresses common problems associated with built-up roofing but also enhances the overall durability of the roofing system, especially suitable for flat surfaces. The top layer, gravel or a smooth protective roof coating, is crucial in guarding the substrate against UV rays and physical damage, significantly extending the system’s lifespan and reinforcing its position as a reliable, long-term roofing solution.

The Importance of Insulation in a Built Up Roof System

In the realm of built-up roofing, particularly for flat structures, insulation emerges as a pivotal element, enhancing both the durability and energy efficiency of the roofing system. Insulation in a BUR is not just about maintaining temperature; it’s a strategic choice that significantly influences the building’s energy performance. Various insulation materials, ranging from rigid boards to fibreglass layers, are crucial in optimizing the roof’s thermal efficiency. This careful selection ensures that the BUR stands up to environmental challenges and contributes to the building’s energy conservation and operational cost reduction.

Warm vs. Cold Built-Up Roof

Warm and cold built-up roofs represent two distinct approaches to roofing insulation and structure, each with its specific advantages. A warm built-up roof features insulation above the roof deck, directly beneath the waterproofing and weatherproof layers. This configuration helps maintain a consistent temperature across the roof structure, reducing the risk of condensation and making it particularly advantageous in colder climates. In contrast, a cold built-up roof places the insulation below the roof deck. This design is often chosen for its cost-effectiveness and is typically used in milder climates where temperature fluctuations are less severe and condensation is less of a concern. Both types retain the fundamental benefits of built-up roofing systems, such as durability and multi-layered protection, but their differing insulation placements make them suitable for different environmental and architectural needs.

The Modified Bitumen Roof Factor

Modified bitumen roofing systems are a modern twist in the BUR roof narrative. It enhances the roof’s elasticity and resilience, making it an excellent option for buildings in areas with temperature fluctuations. The two main types of modified bitumen membranes are SBS and APP, each with its own advantages regarding flexibility and UV resistance.

Types of Built-Up Roofs

Built-up roofing (BUR) systems come in various forms, each tailored to meet specific building needs and environmental conditions. The most common type is the traditional hot tar and gravel roof, known for its affordability and durability. This involves layers of tar and waterproof materials topped with gravel. Another variant is the modified bitumen roof, which incorporates modern materials like fibreglass and polyester for enhanced flexibility and UV resistance. For buildings requiring lighter materials, a ballasted BUR offers an alternative, using larger stones or pavers to hold roofing components in place without adhesives. Each of these types retains the core benefits of a BUR system – durability and protection – while offering unique advantages based on the specific requirements of the roof and the building.

Conclusion: Understanding Built-Up Roofs

A built-up roof (BUR) is a highly efficient and durable roofing system, especially suited for flat commercial structures. It is characterized by its multiple layers, which include bitumen, reinforcing materials, and a protective top layer. Including varying types of insulation is a key factor in enhancing its energy efficiency and thermal properties. This carefully constructed layering fortifies the roof against environmental elements and contributes significantly to energy conservation and reduced operational costs. Understanding the complexities and benefits of a built-up roof is crucial for anyone considering a robust and efficient roofing solution for commercial buildings.